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Replacing seals in calipers
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oz
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Joined: Wednesday January 31st, 2007
Location: Livingston
Posts: 67
 Posted: Thursday January 31st, 2008 08:45 pm
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Was wondering if anyone had any tips on how to replace the seals in the calipers?

Well, actually how to remove the pistons, so I can replace the seals.

HBOL doesn't really give much help when it comes to removing the pistons, but I'm guessing attempting to split them is a bad idea.

I seem to recall one of the Mini mags done a tech artical on it, does suppose anyone could scan it for me??

Oz

Graham Bichard
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Joined: Wednesday October 19th, 2005
Location: Windsor, United Kingdom
Posts: 178
 Posted: Friday February 1st, 2008 07:36 am
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Oz, I can only comment on my experience with bike calipers.  Am I right in thinking you're trying to get the piston out without splitting the caliper?

On the bike as I remember I HAD to split the caliper to rebuild them properly.  In the caliper rebuild kit there was an O ring for each of the galleries leading from one side to the other.  It was then reasonably easy to get the pistons out (these were chrome plated so quite a hard covering to the pistons, although its still worth being careful!) - I can't quite remember what I used, Pipe wrench perhaps to twist and pull!

I don't know if a mini caliper is that different - hope this helps?

Last edited on Friday February 1st, 2008 07:36 am by Graham Bichard

taffy1967
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Joined: Sunday March 12th, 2006
Location: Rhondda, South Wales, United Kingdom
Posts: 1024
 Posted: Friday February 1st, 2008 03:08 pm
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I'm sure I've heard that someone recommended using a foot pump to pop the pistons out?

Put something like a piece of wood in place so the calliper doesn't fly right out and catch your hand or something, but inapparently it does work.

oz
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Joined: Wednesday January 31st, 2007
Location: Livingston
Posts: 67
 Posted: Friday February 1st, 2008 06:50 pm
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Cheers Graham, cheers Taff.

Ideally I'd like not to split the caliper, I'll give the foot pump idea a go and worse case I'll split it.

Thanx for the replies.

Last edited on Saturday February 2nd, 2008 02:40 pm by oz

taffy1967
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Joined: Sunday March 12th, 2006
Location: Rhondda, South Wales, United Kingdom
Posts: 1024
 Posted: Friday February 1st, 2008 11:32 pm
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You won't need to split it with the foot pump method. Just stop the pistons popping right out before you remove them by hand.

oz
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Joined: Wednesday January 31st, 2007
Location: Livingston
Posts: 67
 Posted: Saturday February 2nd, 2008 02:43 pm
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Cool.  That should save some time and hassle.

 

Itsarek
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Joined: Thursday November 24th, 2005
Location: North East England, United Kingdom
Posts: 115
 Posted: Saturday February 2nd, 2008 04:13 pm
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oz wrote: Cool.  That should save some time and hassle.

 

Hi! :) 

          It just makes it more difficult to replace the dust seals :shock:

Andrew1967
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Joined: Saturday November 12th, 2005
Location: Norfolk, United Kingdom
Posts: 1614
 Posted: Saturday February 2nd, 2008 04:44 pm
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I've read somewhere that you should never split the caliper.

Pistons can be removed by the careful use of an airline so I guess a footpump would also do the trick. One piston should be removed at a time and clamp the other one.

hawaiianblue
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Joined: Saturday June 2nd, 2007
Location:  
Posts: 214
 Posted: Saturday February 2nd, 2008 06:07 pm
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Splitting the caliper is ok so long as you use new gaskets when you rebuild them and re-tighten the bolts to the specified torque.

Popping the pistons out using the above methods is easier though.

oz
Moderator
 

Joined: Wednesday January 31st, 2007
Location: Livingston
Posts: 67
 Posted: Sunday February 3rd, 2008 06:31 pm
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Thanx for all the replies.

Don't think I'll bother with spliting the caliper, sounds easier to use a foot pump.

Cool.


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